Metal sheet

About TAS, Architectural Profiles, Metal facade, Metal sheet

Perforated facade and metal architecture

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Discover this perforated architectural facade applied as the exterior skin of the new Aerospace Vocational Training Center in La Rinconada, Seville. The construction of the Integrated Vocational Training Center (CPIFP) and its perforated facade has taken place on a plot of 12.049,30 square meters in La Rinconada, Seville. It has a built area of 10.255 square meters, distributed between a main building and four workshops. The main building has three floors, and it is on the two upper floors that TAS has left its mark with its range of architectural facade profiles. Specifically, it is a perforated facade made with the Dragonera facade profile. The perforated metal facade and its versatility The purpose of installing this folded and micro-perforated sheet cladding is to add an additional layer to the building’s envelope, providing greater insulating protection against extreme temperatures without sacrificing aesthetics and natural lighting. In this way, the application of this type of architectural facade profile adds added value to the building’s architecture, making it a reference in terms of aesthetics without sacrificing a functional and practical solution. Perforated facade design As mentioned earlier, for this project, the Dragonera Facade Profile – Scale 2 and Scale 3 have been applied, manufactured in galvanized steel sheet with R5T7 micro-perforations and double-sided post-coating in RAL 9006 color. For this building, over 500 square meters of the Dragonera Facade Profile have been manufactured and supplied to cover the entire upper part of the facade, serving as a parapet between the windows and the exterior. The asymmetric serrated effect has been achieved thanks to the symmetry of this profile, and a customized design of the facade has been implemented. In this way, Scale 2 has been combined with Scale 3 of the Dragonera Profile, placing them randomly to achieve a unique envelope. Due to TAS’s production process, which is based on the individual cutting, folding, and punching of each sheet, this custom facade design has been successfully manufactured and delivered by TAS without posing a major challenge to the technical department or the factory. Similarly, the corners of the building have been easily resolved thanks to the adaptability and malleability of folded steel. In this case, the geometry of the Dragonera Profile allows for a perfect fit to cover the corner and maintain the same aesthetic throughout the entire facade. If you would like to review additional details about this new building developed by the Junta de Andalucia, here is additional information. Additionally, we invite you to take a look at our gallery to discover more similar projects by clicking on the following image:

chapa plegada diseño
Metal facade, Metal sheet, Ventilated facade

Design metal sheet for facades

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The design metal sheet for facades represent a versatile and aesthetic option that is progressively gaining greater popularity in the field of modern architecture. Traditionally, this type of material has been used for facades of industrial buildings, although there are now numerous cases where design metal sheet for facades are applied in residential, commercial, or even iconic buildings. This trend is gradually becoming noticeable in Spain, while in other European countries such as France or Belgium, it has been a predominantly used option for years. Versatile solution for facades. The versatility of this solution applied to facades lies not only in the fact that they can be manufactured in a wide variety of metals such as steel, aluminum, zinc, or stainless steel but also because their manufacturing process allows adapting the solution to each project and achieving anything from simple geometric lines to more complex designs. The possibilities are almost infinite to achieve a unique facade. Design metal sheet for facades or architectural profiles go beyond aesthetics, considering aspects such as durability, sustainability, and adaptability to different architectural styles: Flexibility in facade design. This design flexibility allows architecture and design professionals to experiment with aesthetics, adapt to current trends, and create unique solutions that reflect the identity of the building. In this regard, we have recently launched our Mallorca Evolution Profile range, which allows modulating the number of folds and their height to achieve personalized and unique designs. Perforated sheets for facades. Another feature that design metal sheet for facades can accommodate is perforation. In this regard, we are capable of manufacturing facade profiles with a wide variety of perforations (R3T5, R5T7, R18T48, R4T8, R4T2…) and even combining parts of the same sheet with and without perforation or random perforations. Design metal sheet for facade rehabilitation. A significant advantage of design metal sheet for facades is that they can be used for the rehabilitation of building facades with minimal impact on construction and at an affordable cost. Thanks to their adaptability and a wide range of colors, they can be seamlessly incorporated into modern architecture to add a touch of modernity or used innovative in the restoration of old buildings to blend the classic with the modern. The installation of architectural facade profiles is very efficient, safe, and fast. Furthermore, due to the lightweight nature of the sheet compared to other materials used for facade cladding, the added weight to the building structure is minimal, significantly facilitating its transportation and handling. This streamlines the construction process and reduces associated labor costs. Design metal sheet for ventilated facades. As mentioned earlier, the sheets or architectural profiles manufactured by TAS can also be applied in the construction of ventilated facades. This type of solution not only adds a visual impact to a facade but also significantly improves the thermal properties of the building. This will result in an additional benefit when it comes to maintaining comfortable indoor temperatures and reducing energy consumption associated with air conditioning. Interested in learning more about design facades? Feel free to contact us.

About TAS, Architectural Profiles, Innovation, Metal facade, Metal sheet

Zinc envelope – Mayoral logistic center

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Discover all the details of the envelope of this industrial building with over 13.500m2 of facade, resolved with ElZinc® Bilacado from Asturiana de Laminados and the Cabrera profile from TAS. This building is the new logistics center for the children’s clothing brand Mayoral. Located in Málaga, it spans over 15.600 m2 and has a facade height of 20 meters. Details of the exterior envelope. The exterior envelope of this building has been constructed with the Cabrera profile. Specifically, over 2.000 pieces of Cabrera profile ElZinc® Bilacado with a thickness of 0.7 mm, coated on both sides in RAL 9016 color, and microperforated R2T4 have been manufactured. Tailored suit for a unique envelope. This project has demanded a high level of involvement from our technical department as a ‘tailored suit’ has been created for the envelope. In this regard, each piece of the Cabrera profile has been custom-made one by one, taking into account the inclination and curvature of each section of the facade for an optimal fit. While zinc is a resilient and durable metal, at TAS, all necessary precautions are always taken during the manufacturing of each profile, as well as in its packaging, to prevent any kind of damage or incidents. For this project, each package of manufactured profiles was delivered in a pallet container directly to the construction site for facade installation. The manufacturing and supply of materials for this project spanned a period of approximately 9 months. Throughout this time, close collaboration between the installation team and our commercial and production departments has been essential to meet all project milestones and work hand in hand with our client at every phase. The envelope, constructed with corrugated zinc sheeting using the Cabrera profile, has been fixed onto a curved metal structure to achieve a wavy effect. Simultaneously, this structure has been attached to S355 steel tubular profiles applied as three-dimensional trusses along the entire perimeter and structure of the building. According to the project’s responsible technical office, CEMOSA, approximately 1,500 tons of steel have been used for the construction of the entire structure. Interior envelope. On the other hand, the internal skin of the building has been resolved with 9,000 m2 of translucent polycarbonate panels in white. Thanks to the R2T4 microperforation of the installed facade profile, it provides a significant amount of natural light to the interior of the building. This unique combination of the interior and exterior cladding of the building allows for an excellent and sustainable architectural solution, as it will reduce energy consumption for lighting the facilities. In terms of sustainability, this building has been conceived following the principles of the circular economy, as the majority of materials used in its construction – steel, zinc, and polycarbonate – are 100% recyclable. This new industrial warehouse has been designed by the prestigious architect Rafael Urquiza Sánchez from System Arquitectura, and the main contractor for the project has been the Malaga-based construction company SANDO. On the other hand, the zinc supplier has been Asturiana de Laminados, S.A., one of the leading manufacturers of rolled zinc for construction globally, with a presence in over 50 countries. This project has been featured in an article by the architecture sector magazine Arquitectura Viva, which we recommend visiting if you have additional interest in this impressive building. Your partner for a unique envelope. At TAS, we have over 15 years of experience participating in unique projects with distinctive facades. We manufacture our facade profiles using materials such as steel, aluminum, zinc, or stainless steel in various grades, colors, and thicknesses.

About TAS, Folding, Metal sheet

Folding sheet metal: Basic concepts

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Folding sheet metal Sheet metal folding is a forming process in which a metal sheet is bent to create a three-dimensional shape. This process is common in the manufacturing of various solutions, from industrial components to construction materials. Sheet metal folding is typically carried out using a folding machine, whether manual or automatic, and we will now describe the most relevant aspects to consider in the folding process of sheet metal. What is the neutral fiber? The “neutral fiber” refers to the zone within a sheet of metal where there is no deformation or change in the length of the piece. It is the point at which the bent piece is neither stretched nor compressed during the bending process. Therefore, it could be defined as the line passing through the inside of a sheet and representing the center of the forces acting on that sheet. When a sheet of metal is folded, the outer part of the fold tends to stretch (lengthen), while the inner part compresses (shortens). Between these two areas, there is a zone where there is no change in length, and this zone is the neutral fiber. The location of the neutral fiber is an important factor in sheet metal folding, as it affects how the piece bends and how it distributes forces throughout the folding process. The change in the position of the neutral fiber is determined by the following factors: Bending tolerance and K factor The bending allowance or bending tolerance is a measure of how much additional material from a sheet is required to fold it to the correct size. Bending allowance is determined by considering the bending angle, bending radius, material thickness, and a variable called the K factor. Mathematically, the K factor is the ratio between the position of the neutral fiber (t) and the thickness of the sheet (T). The K factor typically falls within the range of 0.30 to 0.50. The K factor helps identify the tolerance of a folded sheet before defects such as cracks occur and is directly related to the length of the sheet stretched during the bending process. Therefore, it is crucial to know the K factor to achieve the expected results in sheet metal folding and to avoid production overruns due to waste. Bending radius The “bending radius” refers to the distance from the folding axis to the outermost part of a folded sheet. In other words, it is the measurement from the center of the sheet’s curvature radius to the curved outer surface. The bending radius is a critical measure in sheet metal folding, as it affects the final shape of the bent piece. A smaller bending radius creates a more pronounced curvature, while a larger bending radius results in a smoother curve. The bending radius is also related to the material’s ability to bend without breaking. If the bending radius is too small for the material and its thickness, it can cause excessive deformations or even fractures in the sheet. Knowledge of the appropriate bending radius is essential for achieving successful manufacturing and ensuring that the folded sheets maintain the required dimensions and geometry. α = Bending angleβ = Opening angleL = Length of materialr = Bending radiuss = Thickness of steel sheet One of the main activities we carry out at TAS is sheet metal folding. We specialize in cutting metal from coils up to 1,500 mm wide, as well as in folding, punching, and finishing under the highest quality standards. We work with a wide range of metals such as steel, aluminum, zinc, stainless steel, and hot-rolled steel with thicknesses up to 6 mm. If you have any project that requires sheet metal folding, feel free to contact us, and we will provide you with the best advice.

Aluminium, Architectural Profiles, Metal facade, Metal sheet, Steel

Folded metal sheet for facades: Elegance and Resistance in Architecture

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Learn about all the benefits of using folded metal sheets to cover and give character to the facade of a building. Folded sheet metal for facades is a material used for facade cladding due to its elegance, versatility and resistance. The bending technique of the metal – whether steel, aluminum, or zinc to name a few examples – creates an attractive visual effect and provides a durable solution for exterior cladding. In this article, we will explore the features, benefits, and applications of folded sheet metal applied to architectural facades. Characteristics of the folded metal sheet for facades The folded sheet metal usually comes in most cases from coils that are unrolled and cut to the length and width necessary for the project in question. Once the sheets are cut from the coil, they are ready to be perforated if necessary, or directly bended. The folds are made in special machines designed for this function called “folders”. In this sense, there are manual folding machines that work in a single direction and automatic folding machines that are capable of folding on both sides, which makes the folding process much easier and faster. The process of generating folds in the sheet to varying degrees and at varying distances from one another creates a visually appealing geometry and texture. Furthermore, these folds not only add an aesthetic element to the facade, but also increase the rigidity and strength of the material. Benefits of folded sheet metal for facades: Sleek and modern aesthetics: The pleat pattern in the sheet metal provides a distinctive and contemporary look to the building’s facade. The variety of shapes and sizes of folds allows the creation of unique and personalized designs, adapted to architectural tastes and needs. Durability and resistance: Metal is a highly resistant and durable material, capable of withstanding adverse weather conditions and resisting corrosion. Folded steel or aluminum sheet metal retains these properties well, ensuring the longevity and reduced maintenance of the exterior cladding. Versatility in design: Folded sheet metal can be used in a variety of facade applications, including commercial, residential and public building cladding. Its flexibility allows it to adapt to different shapes and architectural geometries, creating a dynamic and attractive appearance. Energy efficiency: By combining the folded sheet metal with insulating materials, the energy efficiency of the building is improved by increasing thermal insulation. This contributes to reduce the expense and energy in the interior conditioning of the building. At TAS we are experts with more than 15 years of experience in sheet metal folding. We are capable of folding metal sheets with a length of up to 8 meters and a thickness of 6 mm. We work a wide range of metals such as: Steel Aluminum Zinc corten steel Stainless steel Hot Rolled Steel TPO laminate Do you need a customized metal solution tailored to your project? Contact our team now and we will give you the best advice.

Chapas metálicas para fachadas arquitectónicas
Aluminium, Architectural Profiles, Metal facade, Metal sheet, Steel, Ventilated facade

Metal sheet for architectural facade – Dragon Profile

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We premiere a gallery of samples of all our profiles made of sheet metal for architectural facades. From now on, all of you who visit us will be able to see first-hand each model of sheet metal for architectural facades designed and manufactured by TAS. The facade profiles or metal sheets for facades are manufactured one by one in folding machines, which provides great versatility, since there is no minimum order to carry out and it can be customized according to the preferences of the Construction Management. Today we show you and talk about our Dragon Profile, one of the most special and daring facade profiles designed by the TAS technical team: If you would like more information about the Dragon Profile or any other TAS facade profile, do not hesitate to consult us here. On the other hand, if you would like to contact us or visit our factory to see each metal sheet for architectural facades, fill out the form below and we will reply to you as soon as possible. Soon we will tell you more about other facade profiles… Don’t miss it!

Vivienda unima
About TAS, Architectural Profiles, Innovation, Metal facade, Metal sheet, Steel, Ventilated facade

Perforated metal facade on singel family house

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Do not miss our latest perforated metal facade project with our Menorca Profile! It is a private single-family home for which we have manufactured our Menorca facade profile, both blind and perforated R18T40 in Pyrenees white to be applied as a self-supporting metal facade. House with perforated metal facade – Panoramic view For this project, an important novelty has been incorporated in the perforation of the profile and that is that each perforation is right in the center of each folded face, thus achieving a more elegant and stylish appearance. Material and qualities used for its manufacture This facade profile has been made of pre-lacquered steel with a thickness of 0.8 mm and its color combines in an unbeatable way with the environment in which the house is located, as well as with the rest of the wooden facade. Benefits of architectural facade profiles As we have already mentioned on some occasion before, the use of perforated facade architectural profiles provides great benefits. The most relevant are highlighted below: Aesthetics and design: Perforated sheets add an attractive aesthetic element to facades. Perforations create interesting patterns and designs that can enhance the architectural appearance of a building. In addition, they allow the play of light and shadow, creating unique visual effects. Ventilation and air flow: The perforations allow the passage of air through the facade. This is especially beneficial in hot climates, as it promotes natural ventilation and helps keep the interior of the building cool, reducing the need for air conditioning systems and improving energy efficiency. Durability and resistance: Architectural profiles made of metals such as galvanized steel or aluminum have high durability and excellent behavior in the face of environmental conditions, such as weathering or corrosion. Low maintenance: Unlike other materials, metals such as steel or aluminum require minimal maintenance, providing a great appearance several years after its application. Sustainability: Much of the metal used to manufacture the architectural profiles developed by TAS come from recycled metals and are 100% recyclable, making them a sustainable and responsible option from an environmental point of view. The elegance of metal In this project specifically, beyond the benefits mentioned, the Menorca facade profile provides an avant-garde style that breaks with the traditional and marks a differentiated style from other homes. The balance found between the warmth of the wood, the nobility of the steel and the freshness of the vegetation provide a harmony and a pleasant environment that leaves no one indifferent. Professionals in architectural metal facades At TAS we offer advisory and technical support services, providing assistance to our clients in their facade projects, as well as design recommendations, installation specifications and construction details. At TAS we have been manufacturing enclosures for metal facades for more than 15 years and we know how to advise you to achieve the perfect facade construction solution. Contact us right now and take your facade project to another level!

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