Author name: Jesus

About TAS, Architectural Profiles, Metal facade, Metal sheet

Perforated facade and metal architecture

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Discover this perforated architectural facade applied as the exterior skin of the new Aerospace Vocational Training Center in La Rinconada, Seville. The construction of the Integrated Vocational Training Center (CPIFP) and its perforated facade has taken place on a plot of 12.049,30 square meters in La Rinconada, Seville. It has a built area of 10.255 square meters, distributed between a main building and four workshops. The main building has three floors, and it is on the two upper floors that TAS has left its mark with its range of architectural facade profiles. Specifically, it is a perforated facade made with the Dragonera facade profile. The perforated metal facade and its versatility The purpose of installing this folded and micro-perforated sheet cladding is to add an additional layer to the building’s envelope, providing greater insulating protection against extreme temperatures without sacrificing aesthetics and natural lighting. In this way, the application of this type of architectural facade profile adds added value to the building’s architecture, making it a reference in terms of aesthetics without sacrificing a functional and practical solution. Perforated facade design As mentioned earlier, for this project, the Dragonera Facade Profile – Scale 2 and Scale 3 have been applied, manufactured in galvanized steel sheet with R5T7 micro-perforations and double-sided post-coating in RAL 9006 color. For this building, over 500 square meters of the Dragonera Facade Profile have been manufactured and supplied to cover the entire upper part of the facade, serving as a parapet between the windows and the exterior. The asymmetric serrated effect has been achieved thanks to the symmetry of this profile, and a customized design of the facade has been implemented. In this way, Scale 2 has been combined with Scale 3 of the Dragonera Profile, placing them randomly to achieve a unique envelope. Due to TAS’s production process, which is based on the individual cutting, folding, and punching of each sheet, this custom facade design has been successfully manufactured and delivered by TAS without posing a major challenge to the technical department or the factory. Similarly, the corners of the building have been easily resolved thanks to the adaptability and malleability of folded steel. In this case, the geometry of the Dragonera Profile allows for a perfect fit to cover the corner and maintain the same aesthetic throughout the entire facade. If you would like to review additional details about this new building developed by the Junta de Andalucia, here is additional information. Additionally, we invite you to take a look at our gallery to discover more similar projects by clicking on the following image:

chapa plegada diseño
Metal facade, Metal sheet, Ventilated facade

Design metal sheet for facades

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The design metal sheet for facades represent a versatile and aesthetic option that is progressively gaining greater popularity in the field of modern architecture. Traditionally, this type of material has been used for facades of industrial buildings, although there are now numerous cases where design metal sheet for facades are applied in residential, commercial, or even iconic buildings. This trend is gradually becoming noticeable in Spain, while in other European countries such as France or Belgium, it has been a predominantly used option for years. Versatile solution for facades. The versatility of this solution applied to facades lies not only in the fact that they can be manufactured in a wide variety of metals such as steel, aluminum, zinc, or stainless steel but also because their manufacturing process allows adapting the solution to each project and achieving anything from simple geometric lines to more complex designs. The possibilities are almost infinite to achieve a unique facade. Design metal sheet for facades or architectural profiles go beyond aesthetics, considering aspects such as durability, sustainability, and adaptability to different architectural styles: Flexibility in facade design. This design flexibility allows architecture and design professionals to experiment with aesthetics, adapt to current trends, and create unique solutions that reflect the identity of the building. In this regard, we have recently launched our Mallorca Evolution Profile range, which allows modulating the number of folds and their height to achieve personalized and unique designs. Perforated sheets for facades. Another feature that design metal sheet for facades can accommodate is perforation. In this regard, we are capable of manufacturing facade profiles with a wide variety of perforations (R3T5, R5T7, R18T48, R4T8, R4T2…) and even combining parts of the same sheet with and without perforation or random perforations. Design metal sheet for facade rehabilitation. A significant advantage of design metal sheet for facades is that they can be used for the rehabilitation of building facades with minimal impact on construction and at an affordable cost. Thanks to their adaptability and a wide range of colors, they can be seamlessly incorporated into modern architecture to add a touch of modernity or used innovative in the restoration of old buildings to blend the classic with the modern. The installation of architectural facade profiles is very efficient, safe, and fast. Furthermore, due to the lightweight nature of the sheet compared to other materials used for facade cladding, the added weight to the building structure is minimal, significantly facilitating its transportation and handling. This streamlines the construction process and reduces associated labor costs. Design metal sheet for ventilated facades. As mentioned earlier, the sheets or architectural profiles manufactured by TAS can also be applied in the construction of ventilated facades. This type of solution not only adds a visual impact to a facade but also significantly improves the thermal properties of the building. This will result in an additional benefit when it comes to maintaining comfortable indoor temperatures and reducing energy consumption associated with air conditioning. Interested in learning more about design facades? Feel free to contact us.

About TAS, Architectural Profiles, Innovation, Metal facade, Metal sheet

Zinc envelope – Mayoral logistic center

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Discover all the details of the envelope of this industrial building with over 13.500m2 of facade, resolved with ElZinc® Bilacado from Asturiana de Laminados and the Cabrera profile from TAS. This building is the new logistics center for the children’s clothing brand Mayoral. Located in Málaga, it spans over 15.600 m2 and has a facade height of 20 meters. Details of the exterior envelope. The exterior envelope of this building has been constructed with the Cabrera profile. Specifically, over 2.000 pieces of Cabrera profile ElZinc® Bilacado with a thickness of 0.7 mm, coated on both sides in RAL 9016 color, and microperforated R2T4 have been manufactured. Tailored suit for a unique envelope. This project has demanded a high level of involvement from our technical department as a ‘tailored suit’ has been created for the envelope. In this regard, each piece of the Cabrera profile has been custom-made one by one, taking into account the inclination and curvature of each section of the facade for an optimal fit. While zinc is a resilient and durable metal, at TAS, all necessary precautions are always taken during the manufacturing of each profile, as well as in its packaging, to prevent any kind of damage or incidents. For this project, each package of manufactured profiles was delivered in a pallet container directly to the construction site for facade installation. The manufacturing and supply of materials for this project spanned a period of approximately 9 months. Throughout this time, close collaboration between the installation team and our commercial and production departments has been essential to meet all project milestones and work hand in hand with our client at every phase. The envelope, constructed with corrugated zinc sheeting using the Cabrera profile, has been fixed onto a curved metal structure to achieve a wavy effect. Simultaneously, this structure has been attached to S355 steel tubular profiles applied as three-dimensional trusses along the entire perimeter and structure of the building. According to the project’s responsible technical office, CEMOSA, approximately 1,500 tons of steel have been used for the construction of the entire structure. Interior envelope. On the other hand, the internal skin of the building has been resolved with 9,000 m2 of translucent polycarbonate panels in white. Thanks to the R2T4 microperforation of the installed facade profile, it provides a significant amount of natural light to the interior of the building. This unique combination of the interior and exterior cladding of the building allows for an excellent and sustainable architectural solution, as it will reduce energy consumption for lighting the facilities. In terms of sustainability, this building has been conceived following the principles of the circular economy, as the majority of materials used in its construction – steel, zinc, and polycarbonate – are 100% recyclable. This new industrial warehouse has been designed by the prestigious architect Rafael Urquiza Sánchez from System Arquitectura, and the main contractor for the project has been the Malaga-based construction company SANDO. On the other hand, the zinc supplier has been Asturiana de Laminados, S.A., one of the leading manufacturers of rolled zinc for construction globally, with a presence in over 50 countries. This project has been featured in an article by the architecture sector magazine Arquitectura Viva, which we recommend visiting if you have additional interest in this impressive building. Your partner for a unique envelope. At TAS, we have over 15 years of experience participating in unique projects with distinctive facades. We manufacture our facade profiles using materials such as steel, aluminum, zinc, or stainless steel in various grades, colors, and thicknesses.

Water evacuation

Hopper box for the evacuation of abundant rainwater

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Problems with the evacuation of rainwater during intense rainfall in a short period of time? The rain water hopper box plays a very important role in keeping an industrial building free from dampness and water. So much so that an increasing number of newly constructed industrial warehouses incorporate this solution into their facades to assist in the drainage of rainwater. What is a rain water hopper box and how does it work? It is a custom-made metal element designed to handle a significant amount of water in a short period without compromising the proper functioning of the water drainage system. The rain water hopper box is positioned at the top of the facade to connect it with the gutter and effectively channel the flow of water from the roof to the ground. It receives water through the “rear lid” and discharges it through the downspout connected at the bottom of the hopper box. Custom manufacturing of rain water hopper box Thanks to the custom manufacturing of the rain water hopper box, various optional elements can be incorporated, such as the overflow or the top cover with opening. The overflow is located at the front of the hopper box to directly discharge water to the ground in cases where the water flow is very high. On the other hand, the top cover with opening facilitates the maintenance and cleaning of the rainwater drainage system. The “rear lid” is usually supplied blank, and the installer perforates it on-site to allow for some flexibility when connecting it to the gutter. The TAS rain water hopper box is manufactured in galvanized and precoated steel with thicknesses ranging from 0.6 mm to 1 mm, or in post-coated 1.5 mm galvanized steel. Therefore, it is a durable solution with excellent resistance to corrosion, temperature fluctuations, and prolonged exposure to the sun, in contrast to other materials such as PVC. The accessories of the rain water hopper box At TAS, we manufacture all the necessary accessories and elements for the proper drainage of rainwater from the roof to the ground. Dimension and maintenance of the water drainage system. It is important to ensure that the rain water hopper box are correctly sized and positioned according to the characteristics of the water catchment area and expected rainfall conditions. Additionally, regular maintenance and cleaning should be carried out to ensure there are no obstructions in the water drainage system that could compromise proper functioning. Solving the waterproofing of industrial buildings since 2005. At TAS, we have been providing metal solutions for over 15 years to prevent water leaks and dampness in buildings of all kinds. Therefore, we offer a comprehensive solution for roof enclosures, facades, and water drainage, focused on keeping buildings free from water.

Covers, Water evacuation

Custom-made steel gutter

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The gutter from TAS. Experience and facilities in the manufacturing of this solution. The steel gutter for the conveyance and evacuation of rainwater is an essential element in any building. At TAS, we are experts in the manufacturing of custom gutters, whether in galvanized steel or pre-coated steel, as we will tell you below. Tongue-and-groove steel gutter. The ultimate solution. The steel gutter is a solution that we have been working on since our inception, accumulating a high level of knowledge and experience. One of the most sophisticated variants of this solution that we can manufacture at TAS is the tongue-and-groove conical gutter with a development of 1,500 mm and a length of 8 meters in thicknesses ranging from 0.8 to 2 mm. This gutter is designed for buildings with large roofs that, therefore, require the evacuation of large amounts of water in a short period. Thanks to its extensive development, it has a high capacity to evacuate a large water flow. Innovation of the gutter up to 8 meters The innovation in TAS gutter lies in its conical and tongue-and-groove manufacturing. Its conical geometry provides a slope that facilitates water runoff, while the tongue-and-groove design ensures a better overlap between different sections of the gutter, guaranteeing greater tightness and durability. Its production of up to 8 meters in length provides a more efficient solution since fewer joints are required, reducing the likelihood of leaks and saving time and money in installation. The TAS gutter type Our extensive experience in the manufacturing of this solution has helped us develop a standard type gutter. This gutter has dimensions suitable for a wide range of buildings and is usually the most requested for distribution and commercialization. The TAS standard type gutter is made of steel and is designed with an enhanced aesthetic. It is manufactured with a tongue-and-groove configuration and has a development of 416 mm. Over 15 years manufacturing steel solutions. At TAS, we are experts in rainwater drainage with steel, including not only gutters but also other accessories such as downspouts, nozzles, elbows, or even rain water hopper box. Contact us, and we will try to provide you with the best solution.

About TAS, Folding, Metal sheet

Folding sheet metal: Basic concepts

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Folding sheet metal Sheet metal folding is a forming process in which a metal sheet is bent to create a three-dimensional shape. This process is common in the manufacturing of various solutions, from industrial components to construction materials. Sheet metal folding is typically carried out using a folding machine, whether manual or automatic, and we will now describe the most relevant aspects to consider in the folding process of sheet metal. What is the neutral fiber? The “neutral fiber” refers to the zone within a sheet of metal where there is no deformation or change in the length of the piece. It is the point at which the bent piece is neither stretched nor compressed during the bending process. Therefore, it could be defined as the line passing through the inside of a sheet and representing the center of the forces acting on that sheet. When a sheet of metal is folded, the outer part of the fold tends to stretch (lengthen), while the inner part compresses (shortens). Between these two areas, there is a zone where there is no change in length, and this zone is the neutral fiber. The location of the neutral fiber is an important factor in sheet metal folding, as it affects how the piece bends and how it distributes forces throughout the folding process. The change in the position of the neutral fiber is determined by the following factors: Bending tolerance and K factor The bending allowance or bending tolerance is a measure of how much additional material from a sheet is required to fold it to the correct size. Bending allowance is determined by considering the bending angle, bending radius, material thickness, and a variable called the K factor. Mathematically, the K factor is the ratio between the position of the neutral fiber (t) and the thickness of the sheet (T). The K factor typically falls within the range of 0.30 to 0.50. The K factor helps identify the tolerance of a folded sheet before defects such as cracks occur and is directly related to the length of the sheet stretched during the bending process. Therefore, it is crucial to know the K factor to achieve the expected results in sheet metal folding and to avoid production overruns due to waste. Bending radius The “bending radius” refers to the distance from the folding axis to the outermost part of a folded sheet. In other words, it is the measurement from the center of the sheet’s curvature radius to the curved outer surface. The bending radius is a critical measure in sheet metal folding, as it affects the final shape of the bent piece. A smaller bending radius creates a more pronounced curvature, while a larger bending radius results in a smoother curve. The bending radius is also related to the material’s ability to bend without breaking. If the bending radius is too small for the material and its thickness, it can cause excessive deformations or even fractures in the sheet. Knowledge of the appropriate bending radius is essential for achieving successful manufacturing and ensuring that the folded sheets maintain the required dimensions and geometry. α = Bending angleβ = Opening angleL = Length of materialr = Bending radiuss = Thickness of steel sheet One of the main activities we carry out at TAS is sheet metal folding. We specialize in cutting metal from coils up to 1,500 mm wide, as well as in folding, punching, and finishing under the highest quality standards. We work with a wide range of metals such as steel, aluminum, zinc, stainless steel, and hot-rolled steel with thicknesses up to 6 mm. If you have any project that requires sheet metal folding, feel free to contact us, and we will provide you with the best advice.

Aluminium, Architectural Profiles, Industry magazines, Social networks

Publication in construction sector’s magazine | Architectural facade manufactured by TAS

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Do not miss this article published by Ecoconstruccion magazine on the latest architectural facade project where TAS has participated We are very happy to announce that the magazine Ecoconstruction in its montly publication has collected the details of the project in which we participated last year 2022 with the supply of more than 15,000 m2 of an architectural profile designed ad hoc. We appreciate this very special mention and we leave you below the link where you can access the full article (pages 62 and 63): We hope this is the first of many appearances in the industry magazines and remind you that we are experts in customized metal projects, so do not hesitate to contact us about your project.

Fachada metálica oxidada
Architectural Profiles, Marine environment, Metal facade

Did you know that proximity to sea affects the selection of the metal to be used for your metallic facade?

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Discover in this post what type of paint your metallic facade should have That’s how it is! As you already know, the salinity of the sea is very aggressive against most of the materials that are used. At TAS we know how important this is and when to use solutions that are prepared for these circumstances and that guarantee the maximum durability of your metallic facade. What distance from the sea is considered a marine environment? Specifically, it is considered that the sea factor should be taken into account for buildings that are between 12 and 15 kilometers away from the marine environment. If this recommendation is not taken into account, it is likely that you will have to completely restore or change your facade after a few years, with the cost and hassle that this entails. That is why when we talk about marine environments, we must use steel that starts from Granite HDX® coils. These coils incorporate a 55 µm paint system and have excellent durability and extra resistance to corrosion. To give us an idea, the ordinary pre-coated coils that are normally used have about 23 µm of paint. Therefore, we are talking about more than double the amount of paint to effectively have this protection. At TAS, we have been working with this type of material for more than 15 years. In addition, we have recently manufactured an architectural aluminum profile for a project located near the sea, for which a 10-year guarantee on the facade has been granted. You can learn more about this project here. Do you want to know more? Do not hesitate to contact us.

fachada metalica
Architectural Profiles, Metal facade, Steel

TAS | Flexible and architectural steel solutions

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Discover the solution offered by TAS for this translucent metal parapet project installed on a metallic facade This office building needed a translucent parapet for the window of the front metallic facade. Specifically, it had to be a durable material, with minimal maintenance, and keeping the aesthetics and elegance of the facade. Architectural steel solutions TAS was able to provide a solution to this need by manufacturing customized architectural profiles, made of micro-perforated galvanized steel and post-lacquered on both sides in RAL 9001 color, matching the rest of the facade. Thanks to the use of steel with these characteristics, this metallic facade has the following advantages: Thermal insulation with respect to the outside temperature Privacy inside the offices without sacrificing natural light, since they allow you to see from the inside but not be seen from the outside. Durability over time and minimal or no maintenance. Ease and speed in assembly We adjust to a wide range of colors and geometries thanks to the fact that we manufacture each piece to measure in our own factory according to the specifications of each project. In addition, we facilitate the supply of customized samples so that our clients or the final client can evaluate the final finish of our profiles. Find your architectural steel solution at TAS.

Aluminium, Architectural Profiles

Architectural profile Cabrera for metallic facade

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Architectural profile recently developed – don’t miss it out! We bring you news about an architectural facade profile that we have recently developed and that we love: It is the Cabrera Facade Profile. Some of its main features are: It has up to 25 bends and has a wide range of dimensions with angles and distances between bends of all kinds. It has a useful width of 868 mm and its easy assembly allows it to be installed both vertically and horizontally. It can be manufactured in a range of metals such as aluminum, steel or zinc with a maximum length of up to 6 meters. Here is a sample of our Cabrera architectural profile in microperforated galvanized steel installed on the main facade of these offices. If you want to see any other project with this facade architectural profile or similar profiles, do not hesitate to consult our gallery of projects. Advantages of the architectural facade profile This type of metal facade profile not only serves to give character to a facade and achieve this differentiated customization. These decorative profiles also provide a series of advantages that we will explain below: Insulation from outside temperature: Whether it is used on a ventilated facade or if it were installed on the facade wall itself, these profiles provide an additional skin to the building that helps maintain the balance of the interior temperature of the facilities. Durability: Thanks to being made of a noble metal, such as steel or aluminum, these profiles have a very high durability, in some cases greater than 10 years. Precoated aluminium or steel increase significantly their durability. Quick and safe installation: These architectural profiles are fixed with screws on a metallic structure of omegas. A quick and easy system that saves time on site and does not require highly qualified professionals. Economic option: Compared to other facade solutions, this option is economically viable without giving up having a different and elegant facade. Do you want to know more about our architectural facade profiles? Do not hesitate to contact us and we will help you with your metallic architectural facade project.

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